Endless possibilities for high technology

The local laboratory of micro- and nano-material analysis is developing new models of 3D printers, devices for 4D printing and even an artificial kidney

The A.V. Lykov Institute of Heat and Mass Transfer welcomes visitors to its long hallway and numerous doors; a miracle is happening behind each of them. The local laboratory of micro- and nano-material analysis is developing new models of 3D printers, devices for 4D printing and even an artificial kidney. This seems a fantasy... but it’s reality.


This is the best electronic microscope in the country: the materials used for 3D printing can be studied with a resolution of x1,400

The laboratory head, Sergey Filatov, holds a model of a human kidney in his hand; ready to be 3D printed. This is not a full copy of the original but if this artificial organ were transplanted to a patient, it would be accepted: the kidney is made from a biologically compatible material. Threads for operations are also made using this method. These are the first steps to producing artificial organs, but if the idea receives financial support, then the first laboratory tests would become possible in three years. “Nobody in the world has so far printed a fully fledged organ ready for implantation,” Mr. Filatov demonstrates a 3D kidney model on the screen. “This is a complicated process which needs time.”

Theoretically, if this were to become possible, a small amount of fat tissue is taken from a patient, to receive necessary cells. A 3D model of an organ is then prepared by a computer. Later, a 3D printer is involved in the process: live cells are placed on a sample of the biological material, which resembles plastic. These cells connect with each other, creating a form. As a result, an artificial organ is produced from the patient’s own cells. It then needs to be activated in a special way, trained and tested for functionality. After all these procedures are complete, an artificial kidney can be transplanted. In the course of time, ‘plastics’ will dissolve in the body (as surgical stitches do) while the basis of the cells will remain. Technologies of the kind could be used in cases when a patient urgently needs transplantation but there is no available organ.  Mr. Filatov shows us a photo of a 3D model of the internal organs of a person. In the course of time, we’ll be able to apply 3D technologies to plan surgical operations. This means that a doctor would be able to virtually ‘rehearse’ a complicated operation if necessary.


On transplanting this printed kidney, a human organism would not reject it

Another room in the Institute has two sections separated by thick glass. Complete silence is needed here, as nothing must disturb the scientist’s concentration. An electronic microscope is in the centre; the device is in no way similar to those used in biology classes at school. It is large and has several monitors nearby; its keyboard reminds one of a board in a pilot’s cabin. This is the best electronic microscope in the country. On inserting a sample into its camera, Mr. Filatov comments, “Just look: the picture has increased 1,400 times. We can study in great detail the quality of materials used for 3D printing.” An optical tomograph is another unique device developed at the laboratory; it resembles a refrigerator at first sight. However, It aims to study the internal structure of biological and technical objects.

The Institute is actively studying additive technologies and developing new models of 3D printers, perfecting their possibilities and improving materials for printing. It also has a device for 4D printing; Mr. Filatov explains its mechanism, “It makes it possible to develop a unique material which would change its colour depending on the level of lighting.” This technology has plenty of possibilities, but as the scientist admits, it also has many problems. Firstly, qualified staff is needed; so far, only a few specialists of the kind work in the country. Secondly, materials are important; this method of printing requires unusual materials. Thirdly, these problems can only be solved if the high school, academic and scientific branches of education liaise closely. Really, in order to develop a functioning kidney, the process needs the involvement of scientists, doctors and programmers.


DIRECT SPEECH


Sergey Chizhik, First Deputy Chairman of the NAS Presidium:

Additive manufacturing or 3D printing technologies are today one of the most dynamically developing areas of digital production. Amongst the problems the economy faces is the problem of overprotion. Each day the cost of materials and energy rises, as does human resources… What is the advantage of 3D-printing? The construction of the model happens when material is added rather than any excess removed as in traditional processes. Using traditional technology it is difficult to imagine a minutely detailed model that is hollow inside, but it’s easily done on a 3D printer.

Using this type of printing, wonderful things can be created: clothes, furniture, prostheses, products and souvenirs. The footwear industry is beginning to master additive technologies. They take a 3D scanner, ‘photograph’ a footstep and print the footwear immediately. Moreover, a gigantic 3D printer has been constructed in China, able to build 10 houses within 24 hours. I don’t exclude the possibility that such houses may appear in Belarus in the near future. Belarusian scientists are already discussing opportunities to develop quick setting concrete. Should a building be demolished, its materials could be processed into consumable material for 3D-printing. The printer is charged, switched on and a house is printed several hours later. I believe that at first we’ll begin to ‘grow’ small architectural forms such as arbours, benches and sculptures. There’s also a biological application for 3D printers, with organs being already printed elsewhere in the world. A western firm is producing square metres of human skin. We’re also working in this direction.

As far as production is concerned, only a few industrial enterprises are currently using additive technologies in the country. However, in a couple of years everything will change. The Institute of Heat and Mass Transfer (named after A.V. Lykov), BNTU, Minsk city techno-park are all involved in the development of additive technologies. Specialised posts are to be opened at the BSU and BNTU for its development. The next thing on the list of tasks includes setting up the production of 3D printers; develop new materials for their charging and to prepare highly qualified personnel. The market of additive technologies in Belarus is developing but, possibly not as promptly as we would like. If a state programme is adopted, aimed at supporting these new technologies, the process will be quicker.

By Alexander Pimenov
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